Long deployment, toilet woes strain crew on US carrier near Iran

Record-long deployment, sewage failures strain $13bn supercarrier and crew

Photo: Reuters

As tensions with Iran escalate, the US Navy has surged two aircraft carriers into the region. One of them, the service’s newest and most expensive supercarrier, is grappling with persistent plumbing failures and the human toll of an unusually long deployment, according to reporting by Gulf News, which cites US media outlets.

The USS Gerald R. Ford (CVN-78), a $13 billion successor to the Nimitz class, has been at sea since June 2025, marking more than eight months underway. Initially deployed to the Mediterranean, the carrier was rerouted in October 2025 to the Caribbean to support operations against Venezuelan leader Nicolás Maduro, including oil-tanker seizures.

In early 2026, the deployment was extended for a second time, with the carrier transiting the Strait of Gibraltar and heading east toward the Middle East to support potential US airstrikes on Iran. If the deployment reaches 11 months, it would set a peacetime record for a US aircraft carrier.

Adding to the strain is the ship’s troubled vacuum-based sewage system. Designed to conserve water and adapted from the cruise-ship industry, the system was never fully tested for the demands of a warship. According to internal Navy documents and sailor accounts obtained by NPR, the system, which serves roughly 650 toilets for a crew of about 4,600, has suffered frequent clogs caused by foreign objects such as T-shirts, rope and loose parts, as well as sludge buildup.

Read: Iran says would respond 'ferociously' to any US attack

In one four-day period in March 2025, engineers logged 205 maintenance calls. Sailors reported working up to 19-hour days to fix leaks and restore suction, with problems in a single head capable of disabling an entire section of the ship. Since 2023, the Navy has carried out at least 10 acid flushes, each costing about $400,000, though the procedure cannot be performed while the carrier is underway.

By February 2026, the Navy told The Wall Street Journal the system was averaging about one maintenance call per day and “is improving,” adding that the issues had not affected the carrier’s ability to carry out its mission.

The prolonged deployment has taken a heavy toll on sailors and their families. In a February 14 letter to relatives, the ship’s commanding officer, Capt. David Skarosi, acknowledged the impact of repeated extensions, citing missed vacations, weddings and family plans. “But when our country calls, we answer,” he wrote.

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